# Sr. Advanced Manufacturing Engineer, Castings and Metal Forming, Advanced Manufacturing Engineering (AME) at Amazon

Amazon is hiring a Sr. Advanced Manufacturing Engineer, Castings and Metal Forming, Advanced Manufacturing Engineering (AME). It pays $137k-$186k a year and Level rates it Little AI ●○○○; you can [apply on Amazon](https://jobsbylevel.com/go/c2d79ecb-3501-41d3-9715-c901e1f5c4d6?utm_medium=ai-agent).

AI Level 1, AI centrality 34 out of 100. US, MA, Westborough.

## Details

- Company: [Amazon](https://jobsbylevel.com/companies/amazon)
- AI level: AI Level 1 (score 34 out of 100)
- Location: US, MA, Westborough
- Salary: $137k-$186k
- Posted: November 11, 2026
- Apply: https://jobsbylevel.com/go/c2d79ecb-3501-41d3-9715-c901e1f5c4d6?utm_medium=ai-agent
- Free CV review for this job: https://jobsbylevel.com/cv-review?job=sr-advanced-manufacturing-engineer-castings-and-metal-forming-advanced-manufacturing-engineering-ame-at-amazon-4fbc5d

## Description

Amazon Robotics is seeking a Sr. Manufacturing Engineer with deep metal casting expertise to join our Advanced Manufacturing Engineering (AME) team in Westborough, MA. You will own manufacturing readiness for the cast structural and drivetrain parts in our robotic systems, from design-for-casting reviews through tool launch, qualification and production ramp at our global supplier base. The Amazon Robotics (AR) Operations organization manufactures high-quality robotics and gets the right materials to the right place at the right time to enable our automated solutions. It's a fast-paced operation that works cross-functionally with teams across Amazon globally, and is powered by data and performance indicators. Are you inspired by invention? Is problem solving through teamwork in your DNA? Do you like the idea of seeing how your work impacts the bigger picture? Answer yes to any of these and you'll fit right in here at Amazon Robotics. We are a smart team of doers that work passionately to apply manufacturing technology in robotics and software to solve real-world problems that will transform our customers' experiences. We invent new improvements every day. We will give you the tools and support you need to invent with us in ways that are rewarding, fulfilling and fun. This role will report to the Head of Advanced Manufacturing Engineering. You will be AME's technical owner for castings across multiple new product introduction (NPI) programs. You will choose the right casting process for each part, set the requirements our suppliers build to, launch die-cast and cast tooling on aggressive schedules, and drive root cause on casting defects in production and the field. The successful candidate brings years of hands-on time at foundries or die casters and is willing to "roll up sleeves and do what needs to get done" to consistently deliver results. The strongest candidates bring 5+ years of casting process or tooling engineering at a die caster, foundry or OEM casting program, covering high-pressure die casting (HPDC) or another production casting process, plus hands-on tool launches through production part approval process (PPAP). Key job responsibilities - Own casting manufacturing readiness from NPI through production ramp across high-pressure die casting (HPDC), low-pressure, gravity, investment and sand casting in aluminum, magnesium, zinc and ferrous alloys. - Lead process selection and make-vs-convert trade studies (casting vs. billet, fabrication, extrusion or molding) on cost, lead time, tooling investment and capability. - Provide design for casting feedback on draft, wall thickness, ribbing, parting lines, gating, ejector placement, datums and machining stock. - Review mold-flow and solidification simulation (MAGMASOFT, ProCAST, FLOW-3D CAST) before tool steel is cut. - Launch die-cast and cast tooling on accelerated schedules: tool design reviews, press tonnage, trim tooling, fixtures and T0/T1 trials. - Qualify casting processes through first article inspection, PPAP, control plans and process capability (Cpk), including machining, heat treatment, impregnation and finishing. - Set casting quality requirements: porosity classes, X-ray or CT acceptance, mechanical testing, leak testing and CMM inspection. - Drive failure analysis and corrective action on porosity, cold shuts, hot tears, soldering and distortion using 8D and 5-Why. - Lead PFMEA and DFMEA reviews, and evaluate Engineering Change Orders (ECOs) on cast and machined parts. - Develop casting suppliers across North America, Mexico and Asia. - Up to 30% travel required, including international supplier sites. A day in the life You might start the day reviewing a solidification simulation for a new aluminum housing and pushing back on a thick boss that will shrink. Mid-morning, you join a design review with Hardware Engineering to move a parting line and add draft before the part releases. After lunch, you could walk a die caster through T1 X-ray results,

The description is cut here. Read the full offer: https://jobsbylevel.com/jobs/sr-advanced-manufacturing-engineer-castings-and-metal-forming-advanced-manufacturing-engineering-ame-at-amazon-4fbc5d

Source: https://jobsbylevel.com/jobs/sr-advanced-manufacturing-engineer-castings-and-metal-forming-advanced-manufacturing-engineering-ame-at-amazon-4fbc5d

## Cite this page

Level. https://jobsbylevel.com/jobs/sr-advanced-manufacturing-engineer-castings-and-metal-forming-advanced-manufacturing-engineering-ame-at-amazon-4fbc5d.

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