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ABB

Thesis Work for: Mechanical digital twin of additively manufactured components

ABB is hiring a Thesis Work for: Mechanical digital twin of additively manufactured components. Level rates it ; you can apply on Level.

Level's read on this job

  • Level rates this role Little AI ●○○○: aI is not part of the work.
  • The posting mentions Ansys, 3d Scanner and finite element method among its tools and skills.
  • Level classes it as an internship.
  • ABB has 2,100+ other open roles on Level.

AI in this role

Develop a mechanical digital twin for additively manufactured components using process simulation and FE simulation tools.

ansys3d-scanner
finite-element-methodmechanical-engineeringdigital-twinadditive-manufacturing

At ABB, we help industries outrun - leaner and cleaner. Here, progress is an expectation - for you, your team, and the world. As a global market leader, we’ll give you what you need to make it happen. It won’t always be easy, growing takes grit. But at ABB, you’ll never run alone. Run what runs the world.

This Position reports to:

R&D Team Lead


 

Your role and responsibilities


Details:

  • Period: Feb – July
  • Number of credits:  30 ECTS
  • Number of students for this thesis work: 1
  • Location: Västerås and possibly also the University premises.

 

You will be part of Materials Technology & Electromagnetics team at ABB Corporate Research in Västerås, Sweden. At Corporate Research we lead the innovation within ABB and our task is to ensure ABB's technology competitiveness now and in the future. We work in close collaboration with other research centers, our business areas: Motion, Automation and Electrification, as well academic and industrial partners. In our creative and highly skilled team we develop, design, build and test new concepts and prototypes of physical and digital powertrains or electrical devices.

 

Metal additive manufacturing is increasingly being adopted by industry and parts are typically machined before assembly. In this project, we set up a digital twin of the part to build the real geometry including as-built surface. The work involves using available process simulation tools to predict geometry, validation using 3D scanning and FE simulation for certain load scenarios. The scope of the work will be tuned based on the technical background of the student.  

Qualifications for the role

  • Technical background in materials, mechanical engineering, physics or similar.
  • Understanding of basic solid mechanics concepts
  • FEM simulation in ANSYS or equivalent
  • Coding skill is a plus but not mandatory, please comment in the cover letter.
  • Proficient in speaking and writing in English is mandatory.
  • Strong team spirit and individual leadership to deliver expected results on time and with high quality.


More about us

Recruiting Manager David Lindell, david.lindell@se.abb.com, will answer your questions.

 

Positions are filled continuously. Please apply with your CV, academic transcripts, and a cover letter in English.

 

We look forward to receiving your application!

A future opportunity

This role is part of our talent pipeline, which means it’s not currently open, but we’re always looking for curious minds, bold thinkers, and people who want to make an impact.

Click Apply to express your interest and be considered for future opportunities that match your experience and aspirations.

At ABB, we welcome people from all backgrounds and believe that diverse perspectives help us build a cleaner, smarter future.

Apply today or visit https://www.abb.com to learn more about how we help run what runs the world.

How we rate this

Thesis Work for: Mechanical digital twin of additively manufactured components at ABB rates 10 out of 100 for how much of the daily work is AI. That makes it Little AI (AI Level 1 of 4). The level is about AI in the job, not seniority.

Classification

Little AI. AI is not part of the work.

  1. ●●●● Builds AI80 to 100
  2. ●●●○ Works on AI60 to 79
  3. ●●○○ Uses AI40 to 59
  4. ●○○○ Little AI0 to 39

Levels come from how often the tools, models and workflows of the role are named in the posting itself. Open the description and count.

Prepare for this job

Built from this posting and from similar jobs on Level.

Skills and AI tools this role asks for

Finite Element MethodMechanical EngineeringDigital TwinAdditive ManufacturingAnsys3d Scanner

Questions you could be asked

  1. Tell me about a project where finite element method was part of your work. What did you do?
  2. Tell me about a project where mechanical engineering was part of your work. What did you do?
  3. Tell me about a project where digital twin was part of your work. What did you do?
  4. Tell me about a project where additive manufacturing was part of your work. What did you do?
  5. Walk me through how you've used Ansys in your day-to-day work.

Adapt your resume

  • List these exact terms on your resume: Finite Element Method, Mechanical Engineering, Digital Twin, Additive Manufacturing, and Ansys. An applicant tracking system matches the wording, not the idea.
  • Attach one line of real, concrete experience to at least one of them. A tool named with nothing behind it rarely survives a human read.

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