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Skydio

Advanced / NPI Quality Engineer

Skydio is hiring an Advanced / NPI Quality Engineer. It pays $145k-$257k a year and Level rates it ; you can apply on Skydio.

Level's read on this job

  • Level rates this role Little AI ●○○○: aI is not part of the work.
  • The posting mentions dfmea, pfmea and npic among its tools and skills.
  • Level classes it as a senior role.
  • Skydio has 193 other open roles on Level.

AI in this role

Own end-to-end product quality and NPI processes from concept through mass production for autonomous drone hardware.

dfmeapfmeanpicquality-engineeringppapmsa8d

Skydio is the leading US drone company and the world leader in autonomous flight, the key technology for the future of drones and aerial mobility. The Skydio team combines deep expertise in artificial intelligence, best-in-class hardware and software product development, operational excellence, and customer obsession to empower a broader, more diverse audience of drone users, from utility inspectors to first responders, soldiers in battlefield scenarios, and beyond.

About the Role:

Skydio is seeking an Advanced / NPI Quality Engineer to own product quality from concept through ramp, on one product, end to end. Most companies split this into an advanced quality role that does design-phase prevention and an NPI role that runs the builds. We combine them, because the person who wrote the DFMEA should be the one on the line when the failure mode shows up. You'll set the targets, facilitate the risk analysis, qualify suppliers and measurement systems, run build quality, and sign off, or hold, the gates.

How You’ll Make an Impact:

  • Concept and planning: set CTQ characteristics and quality targets (yield, DPMO, AFR), write the quality plan, and classify the BOM by risk with PPAP levels assigned per part.

  • Design / EVT: facilitate the DFMEA to verified closure, contribute to design reviews and DFM, and run EVT build quality including first article inspection and failure analysis.

  • Process / DVT: build the linked PFMEA and control plan, complete MSA on key gauges, and review supplier PPAP submissions.

  • Validation / PVT: run capability studies and run-at-rate with production operators, approve the internal PPAP, and stand up SPC with real reaction plans.

  • Launch: design the safe-launch plan with exit criteria, run daily quality reviews, drive 8D on escapes, and monitor field AFR.

  • Handoff: transfer a complete record set to sustaining quality and feed learnings back into the FMEA libraries and supplier requirements.

What Makes You a Good Fit:

Required

  • Bachelor's in an engineering discipline, or equivalent experience.

  • [5+] years in quality engineering on physical products, including one product carried personally from design through mass production.

  • Hands-on DFMEA/PFMEA facilitation, control plans actually used on a line, and MSA/gauge R&R/capability studies you can run yourself.

  • Working knowledge of PPAP and root cause methods (8D, 5-why, fault tree) with verified closure.

  • Equally comfortable on the factory floor and in a design review.

  • Obtaining FAA Part 107 certification within the first 60 days of employment is strongly encouraged for all Skydio employees and required for certain positions.

Preferred

  • Consumer electronics manufacturing (SMT, final assembly, RF test, cosmetic standards) and experience working through a CM/ODM.

  • Supplier quality (audits, sub-tier risk, PCN), IPC-A-610/J-STD-001/ESD S20.20, and reliability testing (HALT, AFR modeling).

  • Data fluency in SPC/yield analysis ([JMP / Minitab / Python / SQL]) and pulling your own data from the MES.

Nice to Have

  • CQE or Six Sigma Black Belt; APQP under IATF 16949 or ISO 13485.

  • FCC/CE, UN 38.3, or IP ingress compliance exposure.

Compensation: At Skydio, our compensation packages for regular, full-time employees include competitive base salaries, equity in the form of stock options, and comprehensive benefits packages. Compensation will vary based on factors, including skill level, proficiencies, transferable knowledge, and experience. Relocation assistance may also be provided for eligible roles. The annual base salary range for this position is $145,000 - $257,000*. Fundamentally, we believe that equity is the key to long-term financial growth, and we ensure all regular, full-time employees have the opportunity to significantly benefit from the company's success. Regular, full-time employees are eligible to enroll in the Company’s group health insurance plans. Regular, full-time employees are eligible to receive the following benefits: Paid vacation time, sick leave, holiday pay and 401K savings plan. This position and all associated benefits are subject to applicable federal, state, and local laws, as well as the Company’s policies and eligibility criteria.

*Compensation for certain positions may vary based on the position’s location.

#LI-BJ1

At Skydio we believe that diversity drives innovation. We have created a multidisciplinary environment that embraces the power of diverse perspectives to create elegant solutions for complex problems. We are committed to growing our network of people, programs, and resources to nurture an inclusive culture.

Qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or other characteristics protected by federal, state or local anti-discrimination laws.

For positions located in the United States of America, Skydio, Inc. uses E-Verify to confirm employment eligibility. To learn more about E-Verify, including your rights and responsibilities, please visit https://www.e-verify.gov/

How we rate this

Advanced / NPI Quality Engineer at Skydio rates 0 out of 100 for how much of the daily work is AI. That makes it Little AI (AI Level 1 of 4). The level is about AI in the job, not seniority.

Classification

Little AI. AI is not part of the work.

  1. ●●●● Builds AI80 to 100
  2. ●●●○ Works on AI60 to 79
  3. ●●○○ Uses AI40 to 59
  4. ●○○○ Little AI0 to 39

Levels come from how often the tools, models and workflows of the role are named in the posting itself. Read the description and count the AI tools, models and workflows it names.

Prepare for this job

Built from this posting and from similar jobs on Level.

Skills and AI tools this role asks for

DfmeaPfmeaNpicQuality EngineeringPpapMsa8d

Questions you could be asked

  1. Tell me about a project where dfmea was part of your work. What did you do?
  2. Tell me about a project where pfmea was part of your work. What did you do?
  3. Tell me about a project where npic was part of your work. What did you do?
  4. Tell me about a project where quality engineering was part of your work. What did you do?
  5. Tell me about a project where ppap was part of your work. What did you do?

Adapt your resume

  • List these exact terms on your resume: Dfmea, Pfmea, Npic, Quality Engineering, and Ppap. An applicant tracking system matches the wording, not the idea.
  • Attach one line of real, concrete experience to at least one of them. A tool named with nothing behind it rarely survives a human read.

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