Quality Assurance Composite Assembly Inspector (Temporary)

Job Description:

MAIN RESPONSIBILITIES

Assembly Inspection/Paint Inspection

• Visual Inspection

• Verify potting material shelf life

• Verify that inserts, components, etc. are installed as per drawing.

• Visual Inspection for improper or insufficient coverage, rough surfaces, pitting.

• Dust inclusions, orange peel, tears, sagging or blistering.

• Inspecting parts  to planned MIDs and Inspection documents , drawings etc.

• Recording of nonconformities and quarantining non conforming parts with red tags.

• Create and maintain inspection plans and procedures.

• Participate and lead  root cause and corrective action process using Rapid 5 Whys, 8D tools etc..

• Perform First Article Inspections to AS9102 requirements.

• Execute inspections to planned weekly and daily KPIs to Assembly Inspection Plans.

• Serve as a guide to Assembly technicians by sharing requirements and acceptance criteria for Inspection.

• Participate in all initial and recurrent training to maintain certifying staff authorities.

Trim Inspection

• Verification of tool validity

• Visual Inspection

• Inspection of parts  to planned MIDs and Inspection documents , drawings etc.

• Participate and lead  root cause and corrective action process using Rapid 5 Whys, 8D tools etc.

• Recording of nonconformities & quarantining non conforming parts with red tags. 

Shipping Inspection

• Verify that all inspection stages have been completed.

• Inspecting parts to planned MIDs and Inspection documents , drawings etc.

• Recording of nonconformities & quarantining non conforming parts with red tags.

• Preparation of shipping documentation including Form Ones and C of Cs.

• Execute inspections to planned weekly and daily KPIs to Assembly Inspection Plans.

• Participate in all initial and recurrent training to maintain certifying staff authorities.

• Participate and lead  root cause and corrective action process using Rapid 5 Whys, 8D tools etc.

Lay-up Inspection

• Review all materials in kits for shelf life & out life remaining

• Verification that all materials have been cut & identified with ply number & orientation

• Verification that Material Identification Sheets are complete.

• Verification validity of tooling.

• Visual Inspection to planned MIDs and Inspection documents , drawings etc.

• Execute inspections to planned weekly and daily KPIs to Assembly Inspection Plans.

• Participate and lead  root cause and corrective action process using Rapid 5 Whys, 8D tools etc.

• Serve as a guide to Layup  technicians by sharing requirements and acceptance criteria for Inspection.

• Recording of nonconformities &  quarantining non conforming parts with red tags.

Core Inspection

• Verification validity of tooling

• Verification of conformity to templates and drawings

• Visual Inspection for damage, cell ruptures, contamination dust /oil

• Inspection of parts  to planned MIDs and Inspection documents , drawings etc.

• Recording of nonconformities & quarantining non conforming parts with red tags.

• Execute inspections to planned weekly and daily KPIs to Assembly Inspection Plans.

• Participate and lead  root cause and corrective action process using Rapid 5 Whys, 8D tools etc.

MINIMUM JOB REQUIREMENTS

Education:

• College Diploma (Mechanical Engineering Technician or Technologist) or relevant experience

Experience:

• 5 years of composite experience (Manufacturing/Assembly Inspection), specifically with a Quality Assurance System (ISO 9001, AS 9100)

• NDT/Ultrasonic Inspection experience an asset 

Knowledge, Skills, Demonstrated Capabilities:

• Ability to work under broad supervision

• Independent and able to work with a team

• Attention to detail

• Able to manage time effectively and prioritize work

• Professional working relationships with internal and external sources, including regulatory and quality certified agencies

• Able to work under pressure to meet demanding work schedules

• Excellent verbal and written communication skills

• Excellent problem solving skills

• Able to write accurate technical reports

• Ability to read various Blueprints

• Able to use measurement tools

This job requires an awareness of any potential compliance risks and a commitment to act with integrity, as the foundation for the Company’s success, reputation and sustainable growth.

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