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ABB

R&D Senior Engineer

ABB is hiring an R&D Senior Engineer in Hyderabad, India. Level rates it ; you can apply on ABB.

Level's read on this job

  • Level rates this role Little AI ●○○○: aI is not part of the work.
  • The posting mentions Ptc Creo, Ansys and product design among its tools and skills.
  • Level classes it as a senior role.
  • ABB has 2,200+ other open roles on Level.
  • Posted within the past week.

AI in this role

R&D Senior Engineer responsible for designing, developing, and simulating low-voltage switchgear products and components.

Ptc CreoAnsys
product-designlow-voltage-switchgeargdtfinite-element-analysisengineering-simulation

At ABB, we help industries run leaner and cleaner—and every person here makes that happen. You’ll be empowered to lead, supported to grow, and proud of the impact we create together. Join us and help run what runs the world.

This Position reports to:

R&D Team Lead


Your role and responsibilities:


We are looking for an experienced R&D Senior Engineer with practical experience in Low Voltage (LV) Switchgear components and product design. The ideal candidate brings deep technical knowledge across product development, design engineering, standards compliance, and testing — with demonstrated leadership in guiding technical teams. A solid foundation in Retrofit Kit design as added advantage and advanced simulation tools, combined with comprehensive understanding of IEC, ANSI/NEMA, and UL standards, is essential.



The work model for the role is:#LI-Onsite


This role is contributing to the Electrification Business Smart Power Division in Hyderabad, India.


You will be mainly accountable for:


  • Design and develop Low Voltage Switchgear products, including MCCBs, ACBs, Isolators, Switches, and related accessories, from concept to commercialization.
  • Define and optimize switchgear architecture, operating mechanisms, contact systems, arc chambers, protection systems, and safety interlocks to meet performance, reliability, and safety targets.
  • Ensure product compliance with international standards and certifications, including IEC 60947, ANSI/IEEE, NEMA, and UL requirements throughout the product development lifecycle.
  • Develop detailed 3D models, assemblies, engineering drawings, and product documentation using PTC Creo, applying GD&T principles and design best practices.
  • Conduct engineering analysis and simulations using ANSYS for structural, thermal, electromagnetic, and contact resistance evaluations to validate product performance.
  • Plan, coordinate, and execute product validation activities, including type tests, dielectric tests, thermal rise tests, short-circuit tests, and performance verification.
  • Perform root-cause analysis, corrective actions, and continuous product improvements based on testing, field feedback, manufacturing issues, and customer requirements.
  • Design and develop retrofit and replacement solutions for obsolete LV switchgear products, ensuring form-fit-function compatibility and ease of installation at customer sites. Collaborate closely with manufacturing, quality, sourcing, certification agencies, testing laboratories, field service teams, and customers to ensure timely product delivery and support.




Qualifications for the role :


  • Bachelor's or Master's degree in Electrical Engineering, Mechanical Engineering, or Electromechanical Engineering with minimum 10+ years of practical experience in Low Voltage (LV) Switchgear components and product design.
  • Exposure to product design and development, quality, value engineering, costing of electrical distribution and control products like ACB, MCCB, MCB, contactors and switches
  • Proficient in CAD Tools like Creo, CATIA V5, Pro / ENGINEER and simulation tools like ANSYS, Pro-Mechanism
  • Proficient in circuit breakers technology, applicable regulatory standards, test requirements and demonstrated experience in mechanism design, development and advanced simulations.
  • Fundamental knowledge required for entry-level understanding of ACB & MCCB Electronic Trip Units .
  • Trip Unit Configuration & Programming: Proficiency in configuring protection parameters, setting coordination curves, and programming trip units using software tools (e.g., Skip Connect)
  • Design and development of retrofit/replacement kits for obsolete LV switchgear (MCCB/ACB solutions) Interchangeable retrofit solutions maintaining form, fit, and function compatibility.



More about us :


ABB Smart Power is a global technology leader, with products and solutions that make power supplies smart, connected and protected. Its intelligent products and solutions make power more competitive by improving the energy efficiency, productivity and reliability of almost any operation.


Building a cleaner, smarter future takes all kinds of minds: the curious, the courageous, and the creative. We welcome people from all backgrounds and experiences.

Ready to make an impact? Apply today or visit www.abb.com to learn more about the impact of our solutions across the globe.

Recruitment Fraud Warning

ABB never asks for payment from job applicants. All genuine job offers follow a formal application and interview process.

View current job openings and apply at: https://careers.abb/global/en/home

For more information, read our full fraud warning notice at: https://global.abb/group/en/careers/how-to-apply/fraud-warning

How we rate this

R&D Senior Engineer at ABB rates 0 out of 100 for how much of the daily work is AI. That makes it Little AI (AI Level 1 of 4). The level is about AI in the job, not seniority.

Classification

Little AI. AI is not part of the work.

  1. ●●●● Builds AI80 to 100
  2. ●●●○ Works on AI60 to 79
  3. ●●○○ Uses AI40 to 59
  4. ●○○○ Little AI0 to 39

Levels come from how often the tools, models and workflows of the role are named in the posting itself. Read the description and count the AI tools, models and workflows it names.

Prepare for this job

Built from this posting and from similar jobs on Level.

Skills and AI tools this role asks for

Product DesignLow Voltage SwitchgearGdtFinite Element AnalysisEngineering SimulationPtc CreoAnsys

Questions you could be asked

  1. Tell me about a project where product design was part of your work. What did you do?
  2. Tell me about a project where low voltage switchgear was part of your work. What did you do?
  3. Tell me about a project where gdt was part of your work. What did you do?
  4. Tell me about a project where finite element analysis was part of your work. What did you do?
  5. Tell me about a project where engineering simulation was part of your work. What did you do?

Adapt your resume

  • List these exact terms on your resume: Product Design, Low Voltage Switchgear, Gdt, Finite Element Analysis, and Engineering Simulation. An applicant tracking system matches the wording, not the idea.
  • Attach one line of real, concrete experience to at least one of them. A tool named with nothing behind it rarely survives a human read.

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