Senior Mechanical Engineer
Scout AI is hiring a Senior Mechanical Engineer in Sunnyvale, United States. It pays $157k-$280k a year and Level rates it ; you can apply on Scout AI.
Level's read on this job
- Little AI ●○○○ is how Level rates this role: aI is not part of the work.
- Level classifies it as a senior role.
- Level lists 24 other open roles at Scout AI.
AI in this role
The future of defense will be decided by those who field intelligent machines at scale. At Scout, we’re developing Fury, the first robotic foundation model for defense, to give U.S. forces overwhelming, adaptable, and autonomous power across every domain. Fury enables human operators to command fleets of robots through natural language, and empowers those machines to sense, decide, and act together as one. This mission will ask everything of us: urgency, precision, and relentless work.
The Role
As a Senior mechanical engineer you will take full ownership of the hardware development across Scout’s robotic platforms. You'll design, build, and validate everything from vehicle testbeds to ruggedized compute enclosures and field-ready payload integrations. You'll help define requirements.
This role means rapidly iterating on real-world systems, designing for environmental resilience. You’ll work across disciplines and domains, collaborating tightly with our software engineers, mission operations team, and external partners to ensure our systems deliver dominance in the field. You’ll be moving fast, context-switching daily, and helping define the culture and process as we go. This is a rare opportunity to come in early and architect the hardware foundation for the AGI-powered future of defense.
Responsibilities
Lead the design, build, and deployment of mechanical and electromechanical systems across ground, maritime, and aerial platforms
Architect autonomy systems, including component selection for compute modules, communication devices, networking components, and sensors
Design rugged enclosures to house custom electronics - own the process from napkin sketch through prototyping and environmental qualification
Own all mechanical roles related to testing: fixture design, hardware selection, wiring, environmental sealing, and system validation
Integrate hardware with electrical and software systems in field-ready robotic platforms
Collaborate closely with mission operations and software/autonomy teams to ensure real-world readiness and performance
Troubleshoot hardware in the shop and in the field
Develop scalable, rugged, and modular hardware architectures that can evolve across mission types and environments
Author documentation for test plans, validation results, integration procedures, and hardware specs
Contribute to a rapid, iterative development loop between R&D and mission deployment
Qualifications
8+ years of experience in mechanical, electrical, mechatronics, or hardware test engineering, preferably in robotics, aerospace, automotive, or defense
Bachelor’s degree or higher in Mechanical Engineering
Strong 3D CAD skills to design fixtures, enclosures, and electromechanical systems
Experience architecting systems and selecting sensors, communications, and compute
Hands-on experience with ruggedized electronics design and qualification
Comfortable working with electrical engineers to define PCBA outlines and mechanical interfaces, including thermal management and connector selection
Broad test and analysis skills in the areas of thermal, structural, fluid, shock & vibe and environmental
Strong communication, documentation, and cross-disciplinary collaboration skills
Must be a U.S. Person due to required access to U.S. export controlled information or facilities
Passion about defense of the United States and its allies
May be expected to obtain and hold a U.S. Top Secret security clearance
Why Join Scout
Work on the world’s most important frontier, ensuring U.S. and allied dominance in the age of intelligent machines
Be a core part of a team building the first defense-specific robotic foundation model
Collaborate with some of the top engineers in autonomy, AI, and national security
See your work deployed on real systems
Backed by investors including Draper Associates and Booz Allen Ventures
Benefits
Competitive cash compensation
Meaningful equity
Premium medical, dental, and vision plans with $0 paycheck contribution
Competitive PTO and company holiday calendar
Catered lunch daily and fully stocked kitchen
EV charging
Relocation assistance (depending on role eligibility)
How we rate this
Senior Mechanical Engineer at Scout AI rates 31 out of 100 for how much of the daily work is AI. That makes it Little AI (AI Level 1 of 4). The level is about AI in the job, not seniority.
Little AI. AI is not part of the work.
- ●●●● Builds AI80 to 100
- ●●●○ Works on AI60 to 79
- ●●○○ Uses AI40 to 59
- ●○○○ Little AI0 to 39
Levels come from how often the tools, models and workflows of the role are named in the posting itself. Read the description and count the AI tools, models and workflows it names.
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