Staff Engineer, Propulsion (R5899)
Shield AI is hiring a Staff Engineer, Propulsion (R5899) in Dallas, United States. It pays $146k-$219k a year and Level rates it ; you can apply on Shield AI.
Level's read on this job
- On Level's scale, this role is Little AI ●○○○: aI is not part of the work.
- The posting mentions propulsion, hardware design and failure investigation among its tools and skills.
- Level classes it as a senior role.
- Shield AI has 663 other open roles on Level.
- Posted within the past two weeks.
AI in this role
Staff Propulsion Engineer responsible for the design, development, integration, and testing of propulsion hardware for autonomous aircraft.
Job Description
- We are seeking a highly motivated Staff Propulsion Engineer to support the design, development, integration, and fielding of a next-generation autonomous aircraft system. This position requires a balance of technical rigor, rapid decision-making, and hands-on engineering to efficiently transition concepts into operational capability. The ideal candidate is comfortable solving complex problems, taking ownership, working within an accelerated aircraft development environment, and is motivated by getting meaningful capability into the hands of operators quickly.
You will serve as a Responsible Engineer (RE) for critical propulsion hardware and capabilities, owning technical execution from requirements and architecture through procurement, integration, build, test, flight, and operational support. This role requires strong propulsion fundamentals, engineering judgment, and the ability to work across engine performance, hardware design, vehicle integration, test, and data analysis while serving as the focal point between suppliers and internal engineering teams.
What You'll Do
- Serve as the Responsible Engineer for assigned propulsion hardware or capabilities from requirements through procurement, build, test, flight, and operational deployment.
- Own engine performance and integration activities, including requirements, interfaces, operability, transient behavior, performance margins, and vehicle-level impacts.
- Lead technical design reviews, supplier engagements, and hardware procurement while ensuring propulsion hardware meets performance, thermal, structural, reliability, and mission requirements.
- Plan and execute propulsion testing, including instrumentation, procedures, data acquisition, performance validation, and test-to-flight readiness.
- Analyze ground and flight data to understand engine behavior, quantify margin, identify anomalies, and drive design, control, or operational improvements.
- Lead failure investigations and root cause efforts using analysis, inspection, testing, and data to develop effective corrective actions.
- Work hands-on with design engineers, technicians, controls, fluids, airframe, manufacturing, supply chain, test, and flight teams to integrate and iterate propulsion hardware.
- Mentor less experienced engineers and technicians and help strengthen engineering practices across the propulsion team.
Required Qualifications
- Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or a related engineering discipline.
- 7+ years of experience in aerospace propulsion development, integration, test, or flight operations, with demonstrated ownership of complex aerospace hardware.
- Strong understanding of thermodynamics, fluid mechanics, heat transfer, compressible flow, and gas turbine engine performance, including thrust generation, fuel consumption, operability, and transient response.
- Hands-on experience with propulsion hardware integration, instrumentation, testing, flight support, and technical failure investigations.
- Strong proficiency in Python or similar tools for engineering analysis, data reduction, and model correlation.
- Demonstrated ability to independently drive ambiguous technical problems to measurable results in a fast-paced development environment.
- U.S. Citizenship and ability to obtain security clearance.
Preferred Qualifications
- Experience with fighter-class, low-bypass turbofan, afterburning, or other high-performance gas turbine engines.
- Experience working with engine OEMs or aerospace suppliers through procurement, development, qualification, and integration.
- Experience with engine controls, performance tuning, transient validation, or propulsion and flight-control integration.
- Familiarity with GFSSP, REFPROP, ANSYS, FEA, CFD, Siemens NX, or Teamcenter.
- Background in rocket propulsion with experience transferable to high-performance propulsion design, integration, analysis, or test.
- M.S. or Ph.D. in Aerospace Engineering, Mechanical Engineering, or a related engineering discipline.
Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment) Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information. ### Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.
How we rate this
Staff Engineer, Propulsion (R5899) at Shield AI rates 0 out of 100 for how much of the daily work is AI. That makes it Little AI (AI Level 1 of 4). The level is about AI in the job, not seniority.
Little AI. AI is not part of the work.
- ●●●● Builds AI80 to 100
- ●●●○ Works on AI60 to 79
- ●●○○ Uses AI40 to 59
- ●○○○ Little AI0 to 39
Levels come from how often the tools, models and workflows of the role are named in the posting itself. Read the description and count the AI tools, models and workflows it names.
Prepare for this job
Built from this posting and from similar jobs on Level.
Skills and AI tools this role asks for
Questions you could be asked
- Tell me about a project where propulsion was part of your work. What did you do?
- Tell me about a project where hardware design was part of your work. What did you do?
- Tell me about a project where failure investigation was part of your work. What did you do?
- Tell me about a project where aerospace engineering was part of your work. What did you do?
Adapt your resume
- List these exact terms on your resume: Propulsion, Hardware Design, Failure Investigation, and Aerospace Engineering. An applicant tracking system matches the wording, not the idea.
- Attach one line of real, concrete experience to at least one of them. A tool named with nothing behind it rarely survives a human read.
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