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Shield AI

Staff Engineer, Flight Test (R6064)

Shield AI is hiring a Staff Engineer, Flight Test (R6064) in Washington DC, United States. It pays $140k-$210k a year and Level rates it ; you can apply on Shield AI.

Level's read on this job

  • Works on AI ●●●○ is how Level rates this role: the daily work is on AI products, without building the model.
  • Tools and skills the posting cites include flight test, integration and simulation.
  • Level classifies it as a senior role.
  • Level lists 659 other open roles at Shield AI.

AI in this role

Lead the integration and flight testing of AI pilot capabilities on autonomous collaborative platforms.

flight-testintegrationsimulationsystems-engineering
Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation and synthetic reality technologies. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube.

Job Description:

As a Hivemind Solutions Staff Integration & Flight Test Engineer (ACP Programs), you will serve as a key contributor for the integration, verification, and flight test of Hivemind AI Pilot capabilities on Group 5 UAS/Autonomous Collaborative Platforms (ACP).

You will translate program objectives into executable integration and flight test plans across multiple test environments. Using disciplined test, analysis, and feedback methodologies, you will drive rapid capability maturation while maintaining rigorous safety, configuration control, and mission assurance standards.

This role serves as the technical contributor for integration and flight test execution on assigned ACP programs, responsible for coordinating test readiness, managing technical and safety risk, and leading day-to-day test execution. Here, you will serve as the primary focal point to facilitate coordination across internal program leadership and functional teams, OEM partners, and government customers and stakeholders to deliver high-impact autonomy capabilities at scale. Successful candidates are curious engineers who use disciplined integration and flight test to generate knowledge, reduce technical risk, and accelerate delivery of operational capability.

What you'll do:

  • Develop and execute detailed integration and flight test plans that support the overall program verification and test strategy across simulation, SIL, HIL, ground, and flight test environments
  • Coordinate readiness of simulation environments, integration laboratories, aircraft, and flight test assets required to execute program objectives
  • Apply aviation knowledge, aircraft performance and operational mission understanding to develop safe, efficient, and operationally relevant integration and flight test plans
  • Define test objectives, performance metrics, and success criteria, ensuring traceability from requirements to test outcomes and operational capability
  • Lead and support aircraft integration and flight test activities, including system configuration, software integration, mission planning, real-time troubleshooting, flight execution support, and post-flight data analysis
  • Coordinate with platform OEMs, government ranges, and flight operations personnel to establish test readiness criteria and ensure technical and safety requirements are satisfied prior to test execution
  • Coordinate cross-functional execution across software, hardware, systems engineering, flight operations, safety, and program leadership teams
  • Evaluate test results, identify technical issues, and recommend corrective actions to improve system performance and accelerate capability maturation

Required qualifications:

  • Typically requires 8+ years of experience with a Bachelor’s degree, or 6+ years with a Master’s
  • Demonstrated experience planning, conducting, and evaluating flight test of aircraft systems in military or defense aviation environments
  • Strong understanding of safety-of-flight principles, risk management, and disciplined test execution in aviation environments
  • Demonstrated understanding of aircraft performance, flight operations, and environmental effects influencing aircraft mission planning, test execution, and safety
  • Experience with system-level verification & validation across multiple test environments (SIL, HIL, simulation, and flight)
  • Experience working cross-functionally across software, hardware, avionics, systems engineering, safety, and program teams
  • Experience with scripting or software tools (Python preferred) for test automation, data analysis, or system validation
  • Ability to effectively communicate with pilots, operators, and engineers to develop executable flight test objectives, mission plans, and risk mitigations
  • Excellent technical leadership and communication skills, including briefing to program leadership and external customers
  • Ability to obtain and maintain a SECRET clearance; U.S. citizenship required

Preferred qualifications:

  • Military aviation experience as aircrew, flight test engineer, mission systems operator, or engineer supporting military aircraft development or test programs
  • Prior role as Flight Test Director, Test Conductor, or Lead Flight Test Engineer on full-scale aircraft programs
  • Understanding of military air operations, mission planning, and Concepts of Operations (CONOPS) supporting autonomous aircraft employment
  • Experience supporting Autonomous Collaborative Platforms (ACP), loyal wingman concepts, or multi-vehicle autonomous systems
  • Familiarity with DoD acquisition and developmental test processes
  • Experience operating in or supporting government flight test ranges and operational environments
  • Background in autonomy, AI/ML-enabled systems, or human-machine teaming in aviation contexts
  • Experience with airworthiness processes, flight clearance, and configuration control for aircraft systems
  • Familiarity with tools such as Git, Jira/Azure DevOps, and CI/CD pipelines
  • Active SECRET clearance
#LI-LD1 #LD
Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment) Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information. ### Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.

How we rate this

Staff Engineer, Flight Test (R6064) at Shield AI rates 70 out of 100 for how much of the daily work is AI. That makes it Works on AI (AI Level 3 of 4). The level is about AI in the job, not seniority.

Classification

Works on AI. The daily work is on AI products, without building the model.

  1. ●●●● Builds AI80 to 100
  2. ●●●○ Works on AI60 to 79
  3. ●●○○ Uses AI40 to 59
  4. ●○○○ Little AI0 to 39

Levels come from how often the tools, models and workflows of the role are named in the posting itself. Read the description and count the AI tools, models and workflows it names.

Prepare for this job

Built from this posting and from similar jobs on Level.

Skills and AI tools this role asks for

Flight TestIntegrationSimulationSystems Engineering

Questions you could be asked

  1. Tell me about a project where flight test was part of your work. What did you do?
  2. Tell me about a project where integration was part of your work. What did you do?
  3. Tell me about a project where simulation was part of your work. What did you do?
  4. Tell me about a project where systems engineering was part of your work. What did you do?
  5. Describe a typical day in a role like this one: which parts run through AI directly?

Adapt your resume

  • List these exact terms on your resume: Flight Test, Integration, Simulation, and Systems Engineering. An applicant tracking system matches the wording, not the idea.
  • Attach one line of real, concrete experience to at least one of them. A tool named with nothing behind it rarely survives a human read.
  • Show where AI is part of your daily process, not a one-off project. This role expects it to be a running habit.

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